Delta MMC120 User Manual

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MMC120
Linear Motion Control Module
Rev 1.00
991221
Delta Computer Systems, Inc.
11719 NE 95th Street, Suite D
Vancouver, WA 98682-2444
Tel: 360/254-8688
Fax: 360/254-5435
http://www.deltacompsys.com
email@deltacompsys.com
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Summary of Contents

Page 1 - Rev 1.00

MMC120Linear Motion Control ModuleRev 1.00991221Delta Computer Systems, Inc.11719 NE 95th Street, Suite DVancouver, WA 98682-2444Tel: 360/254-8688Fax:

Page 2 - Printed in U.S.A

Overview MMC120 Linear Motion Control Module10 Delta Computer Systems, Inc. 360/254-8688Drive Outputs• Two optically isolated ±10 volt outputs• 12 bit

Page 3 - Contents

Appendix B: Event Control MMC120 Linear Motion Control Module100 Delta Computer Systems, Inc 360/254-8688ExampleIn the following example three steps a

Page 4

MMC120 Linear Motion Control Module Appendix B: Event ControlDelta Computer Systems, Inc 360/254-8688 101Using DCS120Step information for the MMC120 i

Page 5

Appendix B: Event Control MMC120 Linear Motion Control Module102 Delta Computer Systems, Inc 360/254-8688Reading Step files from disk and moduleTo rea

Page 6

MMC120 Linear Motion Control Module Appendix B: Event ControlDelta Computer Systems, Inc 360/254-8688 103NotesReading the Current StepThe Step field v

Page 7

Index MMC120 Linear Motion Control Module104 Delta Computer Systems, Inc 360/254-8688IndexAACCELERATION, 14, 15, 24, 25, 26, 32, 34, 35, 37, 50,53, 54

Page 8

MMC120 Linear Motion Control Module IndexDelta Computer Systems, Inc 360/254-8688 105RRequested Position, 14, 30, 34, 42, 55, 85Restore Null, 57, 81RE

Page 9 - OVERVIEW

MMC120 Linear Motion Control Module OverviewDelta Computer Systems, Inc. 360/254-8688 11SPECIFICATIONSTemperatureOperating: 0oCto+60oCStorage: -40oCto

Page 10 - Drive Outputs

Overview MMC120 Linear Motion Control Module12 Delta Computer Systems, Inc. 360/254-8688Bus CompatibilityModConnect® Certified partnersQuantum Automat

Page 11 - SPECIFICATIONS

MMC120 Linear Motion Control Module DescriptionDelta Computer Systems, Inc. 360/254-8688 13DESCRIPTIONPrinciple Of OperationPosition MeasurementThe MM

Page 12 - Fail Safe Timers

Description MMC120 Linear Motion Control Module14 Delta Computer Systems, Inc. 360/254-8688Control LoopThe MMC120 is a targeting controller; each mill

Page 13 - DESCRIPTION

MMC120 Linear Motion Control Module DescriptionDelta Computer Systems, Inc. 360/254-8688 15In addition to the closed loop drive, the MMC120 has two fe

Page 14 - Acceleration Ramp

Front Panel Indicators MMC120 Linear Motion Control Module16 Delta Computer Systems, Inc. 360/254-8688FRONT PANEL INDICATORSThere are 14 green and red

Page 15

MMC120 Linear Motion Control Module Setup ChecklistDelta Computer Systems, Inc. 360/254-8688 17SETUP CHECKLISTWiring (Pages 18 and 19)Wire magnetostri

Page 16 - FRONT PANEL INDICATORS

Preparing For Installation MMC120 Linear Motion Control Module18 Delta Computer Systems, Inc. 360/254-8688PREPARING FOR INSTALLATIONWiring NotesUse sh

Page 17 - SETUP CHECKLIST

MMC120 Linear Motion Control Module Preparing For InstallationDelta Computer Systems, Inc. 360/254-8688 19Temposonics I transducer users:For the negat

Page 18 - PREPARING FOR INSTALLATION

Although great effort has been taken to ensure the accuracy of the information in this document, it is intendedto be used only as a guide. Knowledge o

Page 19

Preparing For Installation MMC120 Linear Motion Control Module20 Delta Computer Systems, Inc. 360/254-8688Serial PortThe communication cable attached

Page 20

MMC120 Linear Motion Control Module Preparing For InstallationDelta Computer Systems, Inc. 360/254-8688 21Hydraulic System NotesHydraulic systems must

Page 21 - Hydraulic System Notes

Startup MMC120 Linear Motion Control Module22 Delta Computer Systems, Inc. 360/254-8688STARTUPCAUTION: Do not connect the drive outputs to the drives

Page 22 - Initialization Parameters

MMC120 Linear Motion Control Module StartupDelta Computer Systems, Inc. 360/254-8688 23SCALE Parameter (Default: 30300) Range: -32767 to 32767, exclud

Page 23 - Moving The Axis

Startup MMC120 Linear Motion Control Module24 Delta Computer Systems, Inc. 360/254-8688Open Loop ProcedureCAUTION - OPEN LOOP OPERATION IGNORES ALL LI

Page 24 - Open Loop Procedure

MMC120 Linear Motion Control Module StartupDelta Computer Systems, Inc. 360/254-8688 25TuningThere is no substitute for experience when tuning an axis

Page 25

Startup MMC120 Linear Motion Control Module26 Delta Computer Systems, Inc. 360/254-8688increased. If the FOLLOWING ERROR occurs on an extend move, inc

Page 26 - Jogging The Axis

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 27MOTION CONTROL PARAMETERSSixteen Parameter re

Page 27 - MOTION CONTROL PARAMETERS

Motion Control Parameters MMC120 Linear Motion Control Module28 Delta Computer Systems, Inc. 360/254-8688go negative if the motion controller overshoo

Page 28

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 29CONFIGURATION Word Bit MapThe axis CONFIGURAT

Page 29 - CONFIGURATION Word Bit Map

ContentsDelta Computer Systems, Inc. 360/254-8688 3OVERVIEW...

Page 30 - SCALE Calculation Examples

Motion Control Parameters MMC120 Linear Motion Control Module30 Delta Computer Systems, Inc. 360/254-8688SCALE (Default: 30300) Range: -32767 to 32767

Page 31 - OFFSET (Default: 0)

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 319.0110(µs/in) x 120 (MHz)Example 2For a syste

Page 32

Motion Control Parameters MMC120 Linear Motion Control Module32 Delta Computer Systems, Inc. 360/254-8688PROPORTIONAL GAIN = 0.1 millivolt per unit of

Page 33

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 33EXTEND ACCELERATION FEED FORWARD (Default: 0)

Page 34

Motion Control Parameters MMC120 Linear Motion Control Module34 Delta Computer Systems, Inc. 360/254-8688set in the STATUS word. During a Hard Stop, t

Page 35 - Motion Control Commands

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 35Motion Control CommandsThe motion control com

Page 36 - ACCELERATION (Default: 1000)

Motion Control Parameters MMC120 Linear Motion Control Module36 Delta Computer Systems, Inc. 360/254-8688Bits 15 and 16 - Acceleration and Deceleratio

Page 37 - MODE Word Bit Map

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 37MODE Word Bit MapThe axis MODE word contains

Page 38 - COMMAND VALUE

Motion Control Parameters MMC120 Linear Motion Control Module38 Delta Computer Systems, Inc. 360/254-8688DECELERATION (Default: 1000)This parameter is

Page 39 - Move Profiles

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 39Move ProfilesThe module stores 16 user-progra

Page 40 - MMC120 Initial Move Profiles

Contents MMC120 Linear Motion Control Module4 Delta Computer Systems, Inc. 360/254-8688SAVING PARAMETERS AND PROFILES...

Page 41 - Readback Parameters

Motion Control Parameters MMC120 Linear Motion Control Module40 Delta Computer Systems, Inc. 360/254-8688MMC120 Initial Move ProfilesA 'Go'

Page 42

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 41Readback ParametersACTUAL POSITIONThe ACTUAL

Page 43 - TARGET POSITION

Motion Control Parameters MMC120 Linear Motion Control Module42 Delta Computer Systems, Inc. 360/254-8688Bit 6 - Position OverflowThis bit is set when

Page 44 - ACTUAL SPEED

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 43For example, to detect when an axis' tar

Page 45 - STATUS Word Bit Map

Motion Control Parameters MMC120 Linear Motion Control Module44 Delta Computer Systems, Inc. 360/254-8688When the axis is moving, the TARGET POSITION

Page 46 - FLASH MEMORY

MMC120 Linear Motion Control Module Motion Control ParametersDelta Computer Systems, Inc. 360/254-8688 45STATUS Word Bit MapThe axis Status word conta

Page 47 - COMMUNICATING WITH THE MMC120

Flash Memory MMC 120 Motion Control Module46 Delta Computer Systems, Inc. 360/254-8688FLASH MEMORYThe MMC120 contains FLASH memory that has two user-a

Page 48 - I/O Register Overview

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 47COMMUNICATING WITH THE MMC120Quantum Bus

Page 49 - COMMANDS

Communicating with the MMC120 MMC120 Linear Motion Control Module48 Delta Computer Systems, Inc. 360/254-8688In addition to the parameter storage bloc

Page 50 - Command Types

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 49Output RegistersFour 16-bit registers are

Page 51

MMC120 Linear Motion Control Module ContentsDelta Computer Systems, Inc. 360/254-8688 5Command Type 9 - Open Loop Using Profile (0000 XXXX 1001 NNNN)

Page 52

Communicating with the MMC120 MMC120 Linear Motion Control Module50 Delta Computer Systems, Inc. 360/254-8688Command TypesThe Command Types available

Page 53

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 51Command Type 1 - Go Using Profile (0000 X

Page 54

Communicating with the MMC120 MMC120 Linear Motion Control Module52 Delta Computer Systems, Inc. 360/254-8688Command Type 2 - Set Profiles (0000 XXXX

Page 55

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 53Fourth Scan 4TTTTT + 0 0X2Bh (Set profile

Page 56

Communicating with the MMC120 MMC120 Linear Motion Control Module54 Delta Computer Systems, Inc. 360/254-8688Command Type 3 - Set Parameters (0000 XXX

Page 57

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 55CommandTypes4,5,6,and7-ASCIICommands(0000

Page 58

Communicating with the MMC120 MMC120 Linear Motion Control Module56 Delta Computer Systems, Inc. 360/254-8688NOTE: When issued by the PLC, these comma

Page 59

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 57'K' - Disable Drive Output (4Bh

Page 60

Communicating with the MMC120 MMC120 Linear Motion Control Module58 Delta Computer Systems, Inc. 360/254-8688'S' - Save Null (53h)The Save N

Page 61

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 59Command Type 9 - Open Loop Using Profile

Page 62

Contents MMC120 Linear Motion Control Module6 Delta Computer Systems, Inc. 360/254-8688Function Keys...

Page 63

Communicating with the MMC120 MMC120 Linear Motion Control Module60 Delta Computer Systems, Inc. 360/254-8688The 4 output registers are defined as fol

Page 64

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 61Second Scan:Returns: 3TTTTT + 0 xxxx (Axi

Page 65 - Input Registers

Communicating with the MMC120 MMC120 Linear Motion Control Module62 Delta Computer Systems, Inc. 360/254-8688Command Type B - Get Parameters (0000 XXX

Page 66 - QUANTUM PROGRAMMING HINTS

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 63Command Type E - Event Step Edit (0000 XX

Page 67 - TROUBLESHOOTING

Communicating with the MMC120 MMC120 Linear Motion Control Module64 Delta Computer Systems, Inc. 360/254-8688Extended Command Type E - Event Step Tran

Page 68 - The axis oscillates

MMC120 Linear Motion Control Module Communicating with the MMC120Delta Computer Systems, Inc. 360/254-8688 65Input RegistersStatus Information can be

Page 69 - HYDRAULIC SYSTEM PROBLEMS

Quantum Programming Hints MMC120 Linear Motion Control Module66 Delta Computer Systems, Inc. 360/254-8688QUANTUM PROGRAMMING HINTSThe Programmable Con

Page 70 - Identification and Correction

MMC120 Linear Motion Control Module TroubleshootingDelta Computer Systems, Inc. 360/254-8688 67TROUBLESHOOTINGProblems and SolutionsLadder program can

Page 71

Troubleshooting MMC120 Linear Motion Control Module68 Delta Computer Systems, Inc. 360/254-8688The System is unresponsive and hard to tuneThis problem

Page 72 - If the speeds show:

MMC120 Linear Motion Control Module Hydraulic System ProblemsDelta Computer Systems, Inc. 360/254-8688 69HYDRAULIC SYSTEM PROBLEMSThese hydraulic syst

Page 73 - REPAIRS AND RETURNS

Delta Computer Systems, Inc. 360/254-8688 7

Page 74 - GLOSSARY OF TERMS

Hydraulic System Problems MMC120 Linear Motion Control Module70 Delta Computer Systems, Inc. 360/254-8688Pumps and AccumulatorsInsufficient pump and/o

Page 75 - ASCII TABLE

MMC120 Linear Motion Control Module Hydraulic System ProblemsDelta Computer Systems, Inc. 360/254-8688 71If the speeds show:Your valve is probably cur

Page 76 - General Features

Hydraulic System Problems MMC120 Linear Motion Control Module72 Delta Computer Systems, Inc. 360/254-8688If the speeds show:Your valve may have slow r

Page 77 - DCS120 Default Startup Screen

MMC120 Linear Motion Control Module Repairs and ReturnsDelta Computer Systems, Inc. 360/254-8688 73REPAIRS AND RETURNSWarrantyThe MMC120 shall be free

Page 78 - Stall.plt

Glossary MMC120 Linear Motion Control Module74 Delta Computer Systems, Inc. 360/254-8688GLOSSARY OF TERMSActual Position - The scaled measured axis po

Page 79 - Screen After Installation

MMC120 Linear Motion Control Module ASCII TableDelta Computer Systems, Inc. 360/254-8688 75ASCII TABLEThis is a list of all the standard ASCII control

Page 80 - The DCS120 Screen

Description Motion Controller Diagnostic and Setup Program76 Delta Computer Systems, Inc. 360/254-8688Appendix A: DCS120 Diagnostic and Setup ProgramD

Page 81 - Summary of Keyboard Commands

MMC120 Linear Motion Control Module Appendix A: DCS120Delta Computer Systems, Inc. 360/254-8688 77Initial Startup Using Display-Only ModeFor a quick d

Page 82 - Additional keys

Appendix A: DCS120 MMC120 Linear Motion Control Module78 Delta Computer Systems, Inc. 360/254-8688You can also display graphic information previously

Page 83 - Diagnostic Graphs

MMC120 Linear Motion Control Module Appendix A: DCS120Delta Computer Systems, Inc. 360/254-8688 79Initial Startup Using Motion Control ModuleBefore DC

Page 84 - Keyboard Commands

8 Delta Computer Systems, Inc. 360/254-8688

Page 85 - Variable Datalogging Rates

Appendix A: DCS120 MMC120 Linear Motion Control Module80 Delta Computer Systems, Inc. 360/254-8688The DCS120 ScreenThe DCS120 main screen is divided i

Page 86 - Table Editors

MMC120 Linear Motion Control Module Appendix A: DCS120Delta Computer Systems, Inc. 360/254-8688 81Summary of Keyboard CommandsWhen the Shift, Ctrl or

Page 87 - Setting Up Advanced Features

Appendix A: DCS120 MMC120 Linear Motion Control Module82 Delta Computer Systems, Inc. 360/254-8688Alt Key CommandsAlt A Change ACCELERATIOND Change DE

Page 88 - Initialization File

Motion Controller Diagnostic and Setup Program GraphsDelta Computer Systems, Inc. 360/254-8688 83Diagnostic GraphsYou can see a diagnostic graph after

Page 89

Appendex A: DCS120 MMC120 Linear Motion Control Module84 Delta Computer Systems, Inc. 360/254-8688Keyboard CommandsGetting HelpTo display the help fil

Page 90 - Project Files

MMC120 Linear Motion Control Module Appendix A: DCS120Delta Computer Systems, Inc. 360/254-8688 85Open Loop CommandCAUTION: OPEN LOOP MODE DISABLES AL

Page 91 - .FNn (Function Key) example:

Appendex A: DCS120 MMC120 Linear Motion Control Module86 Delta Computer Systems, Inc. 360/254-8688Moving Axes SimultaneouslyAxes can be moved simultan

Page 92

MMC120 Linear Motion Control Module Appendix A: DCS120Delta Computer Systems, Inc. 360/254-8688 87Advanced FeaturesDOS Command Line OptionsSyntax: MMC

Page 93 - User Notes

Appendix A: DCS120 MMC120 Linear Motion Control Module88 Delta Computer Systems, Inc. 360/254-8688Initialization FileTo operate, DCS120 must have a fi

Page 94 - MMC120 Communication Cable

MMC120 Linear Motion Control Module Appendix A: DCS120Delta Computer Systems, Inc. 360/254-8688 89[READBACK]The [READBACK] parameter determines whethe

Page 95 - Appendix B: Event Control

MMC120 Linear Motion Control Module OverviewDelta Computer Systems, Inc. 360/254-8688 9OVERVIEWThe MMC120 Motion Control Module is a complete two-axis

Page 96 - Step Table

Appendix A: DCS120 MMC120 Linear Motion Control Module90 Delta Computer Systems, Inc. 360/254-8688Project FilesThe project files are used to set the i

Page 97 - Linking Steps

MMC120 Linear Motion Control Module Appendix A: DCS120Delta Computer Systems, Inc. 360/254-8688 91.FNn (Function Key) example:KEY# AXIS MODE ACCEL DEC

Page 98

Appendix A: DCS120 MMC120 Linear Motion Control Module92 Delta Computer Systems, Inc. 360/254-8688PRn (Profile) example:PROF# MODE ACCEL DECEL SPEED[P

Page 99 - Step Execution

DCS120 Diagnostic and Setup Program User NotesDelta Computer Systems, Inc. 360/254-8688 93User NotesNegative OffsetDCS120 displays both positive and n

Page 100 - Starting a Sequence

User Notes DCS120 Diagnostic and Setup Program94 Delta Computer Systems, Inc. 360/254-8688MMC120 Communication CableDCS120 communicates with the MMC12

Page 101 - Using DCS120

MMC120 Linear Motion Control Module Appendix B: Event ControlDelta Computer Systems, Inc 360/254-8688 95Appendix B: Event ControlIntroductionThe Event

Page 102

Appendix B: Event Control MMC120 Linear Motion Control Module96 Delta Computer Systems, Inc 360/254-8688MODEACCELDECELSPEEDCOMMAND VALUECOMMANDLINK NE

Page 103

MMC120 Linear Motion Control Module Appendix B: Event ControlDelta Computer Systems, Inc 360/254-8688 97Linking StepsLink NextLink Next is the number

Page 104

Appendix B: Event Control MMC120 Linear Motion Control Module98 Delta Computer Systems, Inc 360/254-8688Link Type b - Status bit offThis Link Type cau

Page 105

MMC120 Linear Motion Control Module Appendix B: Event ControlDelta Computer Systems, Inc 360/254-8688 99Enhanced Link TypesEnhanced Link Types provide

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