Delta PG-30 Installation Manual

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Summary of Contents

Page 1 - TECHNICAL MANUAL

TECHNICAL MANUALINSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITSFOR JACKSON MODELS:Delta 1200JACKSON WWS, INC.P.O. BOX 1060HIGHW

Page 2

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONSINSTALLATION INSTRUCTIONSVISUAL INSPECTION: Before installing the unit, check thecontainer and machine f

Page 3

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONSELECTRICAL CONNECTIONSWATER SUPPLY CONNECTION: Ensure that you have readthe section entitled “PLUMBING T

Page 4 - GLASSWASHER SERIES

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONSDETERGENT CONTROL7Detergent usage and water hardness are two factors that contribute greatly to how effi

Page 5 - TABLE OF CONTENTS

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONSCHEMICAL DISPENSING EQUIPMENT8TO PREPARE PUMPS FOR OPERATIONThe Delta 1200 is supplied with detergent, r

Page 6 - SPECIFICATION INFORMATION

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONSOPERATING INSTRUCTIONS 9TO FILL MACHINE WITH WATER:1. Remove wash tank strainer and place overflow stop

Page 7 - HEATER TOTAL ELECTRICAL

10SECTION 3:PREVENTATIVE MAINTENANCE

Page 8 - SECTION A-A

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,this does not mean that some

Page 9 - INSTRUCTIONS

12SECTION 4:TROUBLESHOOTING

Page 10

SECTION 4: TROUBLESHOOTING COMMON PROBLEMS13Inspection, testing and repair of electrical equipment should only be performed by a qualified service tec

Page 11 - Ground Lug

SECTION 4: TROUBLESHOOTING COMMON PROBLEMS14Problem: Low wash water pressure at wash arm spray nozzles.1. Pump impeller worn or broken. Replace pump.

Page 13

SECTION 4: TROUBLESHOOTING COMMON PROBLEMS15Problem: Rinse aid pump not feeding, detergent feeds okay.1. Faulty speed control board. Check operation o

Page 14

16SECTION 5:SERVICE PROCEDURES

Page 15 - PREVENTATIVE MAINTENANCE

SECTION 5: SERVICE PROCEDURESREPLACING THE CHEMICAL FEEDER PUMP MOTOR17Jackson glasswasher machines come equipped withchemical feeder pumps to ensure

Page 16

SECTION 5: SERVICE PROCEDURESREPLACING THE CHEMICAL FEEDER PUMP MOTOR (CONTINUED)18replaced. Refer to the parts section of the technical manual forinf

Page 17 - TROUBLESHOOTING

SECTION 5: SERVICE PROCEDURESREPLACING THE CHEMICAL FEEDER PUMP MOTOR (CONTINUED)1914. Place the roller and the rubber tube back in the pump cas-ing.

Page 18 - SECTION 4: TROUBLESHOOTING

SECTION 5: SERVICE PROCEDURESWASH TANK HEATER REPLACEMENT20Jackson glasswasher machines come equipped withheaters to ensure proper ware washing result

Page 19

SECTION 5: SERVICE PROCEDURESWASH TANK HEATER REPLACEMENT (CONTINUED)215. Using the 3/8” nutdriver, remove the nuts securing theheater wires to the he

Page 20

SECTION 5: SERVICE PROCEDURESWASH TANK HEATER REPLACEMENT (CONTINUED)2214. Using the torque wrench or a torque nutdriver (if available)torque the nuts

Page 21 - SECTION 5:

SECTION 5: SERVICE PROCEDURESTHERMOSTAT REPLACEMENT23Jackson glasswasher machines come equipped withthermostats to ensure proper ware washing results.

Page 22

SECTION 5: SERVICE PROCEDURESTHERMOSTAT REPLACEMENT (CONTINUED)244. Use the 7/16” combination wrench to loosen and removethe imperial brass fitting. O

Page 23 - SECTION 5: SERVICE PROCEDURES

REVISIONREVISIONDATEMADEBYAPPLICABLEECNDETAILSA 10-27-08 CW Initial release of manual.B 11-10-08 GS 8074 Revised Drawings.C 06-05-09 ARL 90605-1430-MD

Page 24 - SPECIAL PARTS

SECTION 5: SERVICE PROCEDURESWASH MOTOR REPLACEMENT25Jackson glasswasher machines come equipped withwash pumps that have powerful motors attached to t

Page 25 - Removing the lower strainer

SECTION 5: SERVICE PROCEDURESWASH MOTOR REPLACEMENT (CONTINUED)267. Turn the motor so that you will have access to the wiringcover on the back. Be car

Page 26

SECTION 5: SERVICE PROCEDURESWASH MOTOR REPLACEMENT (CONTINUED)2722. Tighten the clamps for the suction hose.23. Connect the disharge hose to the tub

Page 27

28SECTION 6:PARTS SECTION

Page 28 - Removing the terminals

SECTION 6: PARTS SECTION29CONTROL BOX ASSEMBLY141312111098765432107610-003-61-14

Page 29

SECTION 6: PARTS SECTIONCONTROL BOX ASSEMBLY30Number QTY Part Number Description1 2 05975-011-49-03 Fitting2 3 05975-011-65-51 Fitting3 1 05700-003-56

Page 30

09905-003-57-3005700-003-60-3808415-003-60-3505700-003-57-9505700-003-58-7305975-210-03-0005700-003-60-3905930-011-61-6905340-108-01-03OUTER SHELLSECT

Page 31

SECTION 6: PARTS SECTIONOUTER SHELL ASSEMBLY32Number QTY Part Number Description1 1 05700-003-57-95 Outer Cover2 1 05975-210-03-00 Grommett3 1 05700-0

Page 32

SECTION 6: PARTS SECTIONCHEMICAL FEEDER PUMP ASSEMBLY334Sanitizer Kit5Rinse Aid Kit6Detergent Kit712307610-003-61-19

Page 33 - PARTS SECTION

SECTION 6: PARTS SECTIONCHEMICAL FEEDER PUMP ASSEMBLY34Number QTY Part Number Description1 1 05700-003-87-08 14 RPM Peri-Pump2 1 05700-003-55-29 Cover

Page 34 - SECTION 6: PARTS SECTION

iiNOMENCLATURE FOR THE MODELS COVERED IN THIS MANUALGLASSWASHER SERIESDelta 1200 = 24” GlasswasherModel:Serial No.:Installation Date:Service Rep. Name

Page 35

COLD WATERHOT WATERSECTION 6: PARTS SECTION35123456, 7, 8921112131415161718192021222324252627282930313233, 343536734, 3940383710RINSE ASSEMBLY07610-00

Page 36 - OUTER SHELL

SECTION 6: PARTS SECTIONWASH ASSEMBLY36Number QTY Part Number Description1 1 09330-003-45-71 Upper Rinse Casting2 2 05700-003-56-57 Rinse Arm3 1 05700

Page 37

LOCATED INSIDE TANKCOLD WATERHOT WATERWASH AND FILLSYSTEMSECTION 6: PARTS SECTIONWASH SYSTEM37145672910, 111213141516171819202122232425, 2627282930823

Page 38

SECTION 6: PARTS SECTIONWASH SYSTEM38Number QTY Part Number Description1 1 05700-021-61-78 Wash Tank Strainer2 2 05700-003-42-83 Wash Arm3 4 05330-011

Page 39

SECTION 6: PARTS SECTIONCONVEYOR AND DRIVE SYSTEM3905700-003-58-5005930-303-38-0005930-011-61-6505305-171-10-0005975-011-63-5605975-011-63-5605700-003

Page 40

SECTION 6: PARTS SECTIONCONVEYOR AND DRIVE SYSTEM40Number QTY Part Number Description1 1 05700-003-49-10 Cylinder2 1 09330-003-45-66 Rack3 3 09330-003

Page 41

SECTION 6: PARTS SECTIONDOOR ASSEMBLY41

Page 42

SECTION 6: PARTS SECTIONDOOR ASSEMBLY42Number QTY Part Number Description1 1 05700-002-24-40 Door Weldment2 1 05340-001-96-30 Handle, Door Glasswasher

Page 43

43SECTION 7:ELECTRICAL SCHEMATICS

Page 44 - DRIVE SYSTEM

SECTION 7: ELECTRICAL SCHEMATICS44

Page 45

SECTION DESCRIPTION PAGEI. GENERALSpecifications 2Dimensions 3II. INSTRUCTIONS SECTIONInstallation Instructions 5Electrical Connections 6Detergent C

Page 47

1SECTION 1:SPECIFICATION INFORMATION

Page 48 - ELECTRICAL SCHEMATICS

SECTION 1: SPECIFICATION INFORMATIONSPECIFICATIONS2Delta 1200OPERATING CAPACITY (RACKS/HOUR)GLASSES PER HOUR 1200OPERATING CYCLE (SECONDS)TOTAL CYCLE

Page 49

SECTION 1: SPECIFICATION INFORMATIONMACHINE DIMENSIONS3BBSECTION B-BSCALE 0.09 : 16.59"Drain12" VERTICALCLEARANCEAASECTION A-ASCALE 0.09 : 1

Page 50

4SECTION 2:INSTALLATION/OPERATIONINSTRUCTIONS

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